How big is the house? its fairly common to run more than a single zone on larger houses ( i'm thinking 2 floors here ) to better manage the living spaces. I see Second floor Thermostats On Many places here, I would check the perimiter of upstaris and downstairs to see if there are seperate zones. Im hearing
from OP.
"the heating worked and then I changed, Zone valve, recirc pump" Is this right DBM481 ?
so "upstairs is heating fine, downstairs is cold"
Circulating pump is working and installed in correct direction. check,
Verify that there is no air in System by bleeding each rad ( during this I look for zone controlls also )
zone controll ( or controlls ) are operating properly. Check
A Valve.... Did the OP check for a shut valve on the ends of the heating loop on the main floor ??
it there a place where a pipe could be exposed to drafts or freezing ?
whats the boiler look like ? are there multiple loops or one main? are there check valves in the system? if it Is one loop, then how are the radiators Balanced ? are there balancing valves that could be blocked ( needle valves ) ?
pictures would help for sure.. how old is the house ? when you say rad's, are we talking copper fin or old cast iron.