I was messing with my system today....I shut the pump off for most of the day and let all the lines cool down.....I then turned on the pump to see how long it took to get hot water. I did get hot water fairly quickly, but it then cooled a bit. I then left the hot water running and went to the basement to look....
It would seem what is happening is when the pump comes on, it initially circulates the hot water from the tank thru the loop....The initial water temp is fairly hot. Since the loop is cold, it in turn somewhat cools the water, then it makes its way back to the tank......
When I turned on the hot water, the Rinnai did kick in, but when feeling the pipes, the one coming out of the Rinnai was very hot, but the one coming out of the elec. tank was luke warm, because it was mixing with the water that was somewhat cooled from the recirc. pump coming back on.
I know that Rinnai recommends a 2-5 gallon tank when using a recirc. system. Could it be that 10 gallons is actually to big....
i'm not a plumber so I could be totally wrong here, but it is just my observation.....
Maybe big is not better in this case with the elec. water heater...
Duk.